Fly ash ultra-fine Beads


Introduction of production process, investment and benefits

Production Process

The original fly ash is pre-sorted to obtain fine ash and then a special ultra-fine Classifier machine is used to obtain ultra-fine beads from the fine ash, the remaining crude product can be used as high-quality coarse fly ash.

The Main Technical & Economic Indicators

Fineness

Mainly 1250 mesh (D97, 10um)
600-2500 mesh adjustable

Production rate

Based on original fly ash, 1250 mesh products can get about 10%;
based on fine fly ash, 1250 mesh products can get about 30%

Energy consumption per ton of product

About 50-60kWh based on 1250 mesh

Selling price per ton

Based on rubber and plastic fillers instead of calcium carbonate, the price is 600-800 CNY;
based on additives instead of silica fume, the price is 2000-2500 CNY

Profit per ton of product

200-300 CNY for rubber and plastic packing;
1000-2000 CNY for admixture

Investment and land occupation

The total investment of 1250 mesh products per 10,000 tons is about 2 million CNY, of which about 1.5 million CNY is invested in production line equipment, covering an area of about 200 square meters